Imagine a dental implant failing due to a manufacturing defect. The consequences for patient safety, product effectiveness, and company reputation are severe. That’s why quality control in the medical implant industry is paramount. It minimizes the risk of faulty implants reaching patients, ensures they function as intended, safeguards regulatory compliance, and fosters trust in the medical community.
Far island Corporation Ltd. is a company that develops total quality control automation solutions. Currently, we deliver an All-in-One total vision solution for implant quality control to various KOSDAQ listed implant companies.
Our system provides high-precision metrology and flexible deep-learning inspection functionalities customized specifically for implant quality control. This includes unparalleled measurement accuracy at the micron level and rapid inspection of any product type and defect type utilizing edge computing and optimized deep-learning software. Designed with the user in mind, our system is compatible with existing systems with a simple Plug&Play design. Our entire inspection process is visually based on a simple No-Code GUI, allowing anyone to use powerful Deep Learning technology with just a few clicks.
We aim to solve quality control problems by providing tailored inspection solutions that meet clients’ needs while ensuring the highest levels of accuracy.
Addressing Quality Control Challenges
Diversity of Implant Design and Defect Type
Traditional methods often face challenges in inspecting certain implant models and identifying complex defects. Our solution, leveraging deep learning inference, is adaptable to a wide range of implant models and capable of detecting any type of defect. With configurable parameters, it accommodates diverse inspection requirements effectively.
Surface Reflection
Proper illumination is critical to identify surface defects, and traditional systems may not handle varying surface reflections well. We provide customized illumination configurations for various surface types to ensure optimal inspection results.
Strict QC Requirements
Meeting stringent accuracy, flexibility, and precision standards can be difficult with conventional QC techniques. Our system offers proprietary rule-based metrology algorithms with micron-level accuracy, deep-learning inspection flexibility, and customized optical system setups for precision.
Production Line Integration
Integrating QC systems into existing production lines can be complex and time-consuming. SmartPC-Ai1 Multi-Mirror (TCMM360-Ai1) has an ultra-compact form factor, simple plug-and-play setup, and industry-compliant connectors that facilitate seamless integration.
Inspection Speed & Accuracy
Balancing speed and accuracy in inspections is a significant challenge for traditional methods. TCMM360-Ai1 is based on powerful NVIDIA Edge hardware (8-core or 12-core), embedded deep-learning software, optimized rule-based metrology algorithms, and image processing modules are all included to ensure fast and accurate inspections.
Cost & Technical Issues
High costs and technical difficulties can limit the effectiveness and adoption of traditional QC systems. Our solution saves time and resources through QC automation, offering an affordable all-in-one vision solution with a no-code GUI for integrated control and after-sale customer support.
Revolutionizing Implant Quality Control with TCMM360-Ai1
We customize the optimum optical system setup for any inspection needs. SmartPC-Ai1 Multi-Mirror (TCMM360-Ai1) is a telecentric optical system with a multi-mirror box setup (adjustable angles and multiple FOV). The TCMM360-Ai1 is a total vision solution with all vision components integrated and provides 360-degree multi-view inspection functionalities from a single shot, including software. The software is divided into modules available to buy separately based on the users’ needs. The possible applications range from machine vision to 3D reconstruction, medical image processing, and more. Our new approach to no-code development with a simple GUI makes our solution not only ideal for the direct use of the system by end users but also solves scalability issues for system integrators & machine builders.
Customized Setup of the TCMM360-Ai1 multi-mirror system with 4 cameras.
TCMM 360-Ai1 Models and Specifications
Main features
Metrology
Measurement is executed with our proprietary rule-based algorithms. After image acquisition, pixels are mapped to corresponding metric units and calibrated based on the lens's magnification and the camera's resolution.
Rule-based Implant Metrology
Software GUI
Deep Learning inspection
Inspection of dental implants is conducted using Deep Learning-based object detection, applicable to all implant parts and any defect. We provide our Deep Learning modules in a simple, no-code GUI where anyone can leverage AI functionalities with just a few clicks, streamlining the deep learning workflow in four steps: data acquisition, labeling, training, and runtime inference.
And Many More (Applicable to Any Defect Type)
Deep Learning No-code software by Far island Corporation Ltd.
Conclusion
Far island Corporation Ltd. is revolutionizing dental implant quality control with the AI-powered TCMM360-Ai1 system. This total vision solution offers unparalleled accuracy, flexibility, and ease of use, ensuring the highest levels of patient safety and product effectiveness.
Ready to take your implant quality control to the next level?
Contact us to discuss your specific needs and explore how TCMM360-Ai1 can streamline your inspection process. Our team of experts is dedicated to providing customized solutions that meet your unique requirements.
